Hi Flathead, Thanks for the thoughts,
The intake filter lines and heat exchanger are all new or reconditioned.
The Hydraulic lines are new.
The box including the pump were reconditioned less than 100 hours ago.
The fluid I changed and went to a far heavier one with no change to the problem.
I like your ideas in general but the 3 below are very possibly the cause.
Clutch packs not the same as the origional
Shift cables/shuttle valves are not moving all the way - clutch not fully engaged and too hot. Trolling valve jammed or not reconnected properly.
I do not drag nets the boat is for private use, the problem only comes when I start to push above 6knts, the pressure drops and the heat increases to a point that we loose drive. If you stay at 6knts it will go all day. We are doing about 1600rpm at 6, it would be good to have some more speed, before the rebuild we could get 8-9knts easily now we can get it for 10 minutes and we are out of action.
Given your ideas re Clutch Pack, Shift Cable Shuttle Valves or Trolling Valve do you think there any point in increasing the size of the heat exchanger when the problem could be one of the problems that you have highlighted.
Thanks for your help.