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dunc333

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hi fellow raiders,a pensioner mate in my fishing club needs some help with his tohatsu 140 96 model,it runs fine for first 3km then alarm will come on and it cuts back two 2 cylinders and blows steam ,it only happens at 3200rpm and above,if you cut it back down to 2600 rpm it runs fine.it has been to 4 outboard mechanics and ,it now has new thermostat,impellor,water pump,has had scews turned etc,and spent a fair bit of cash and problem keeps coming back.so i ask fellow raiders to help my old mate out as no one can seem to solve this problem,heuy hope you see this and can help and interested to hear if any one else has ha d this problem cheers dunc 333.

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sounds all so familiar

i strongly recommend you have a read of THIS and THIS

also... has he ever hit a sandbar or anything similar?

leg could be filled with gravel/sand and blocking the proper circulation of water (still comes out of the impellor like normal but doesnt make it through the block), id get that checked out (big job to remove the leg though.. about $200-$300 labour)

CFD

thanks heaps crazed fish dude will get it checked out ,im thinking to send him to heuy as he all ways has such good feed back
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crazed fish dude i read this and this and im actually gobsmacked what i read ,so first of all after first mechanic could not reslve prob he was sent to the tohatsu dearler in sydney ,alexander botany way and coffed atleast $300.00 there told prob fixed, but it wasnt ,when put in water again ,so tohatsu dealer said he contacted japan and they had no answers ,so he sent him to a mechanic in the picnic poit area ,he turned a screw and all was good again up and down the river for 15mins so he paid him and thought all was good till next fishing day,same prob ,then next 2 mechs check work that had been invoiced had been done which they said it had ,and paid them and said all was well ,but next in water same prob ,thanks again for your insight fish dude ,sounds bad ,but i dont know how i can tell the old bugger about all this info you showed me ,where do i send him

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Hi Dunc, it really sound like your mates engine is overheating when working hard, but with all the work people have done on it I find it hard to beleive someone has not been able to fix it. My suggestion to your mate would be to remove the thermostat and run it over the range it overheats at and see if it still does overheat. I am not for a minute suggesting it should run permantly without a thermostat, but you need to determine if has a restriction in the water passages of the powerhead and the easiest thing for you to do yourself is remove the thermostat. Also, unless already done, a good thing to do would be to remove the cylinder head, giving it a good check out for blockages and re-install with a new head gasket. Considering the age of the outboard this will be good preventage maintance anyway and agian not an real expensive thing to do-the labour would only be a couple of ours and the gasket is not that dear.

If I can be of help please call me on 9456-1444, or do what I suggest and let us know if it overheats wiothout the thermostat in.

Cheers,

Huey.

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Hi Dunc, it really sound like your mates engine is overheating when working hard, but with all the work people have done on it I find it hard to beleive someone has not been able to fix it. My suggestion to your mate would be to remove the thermostat and run it over the range it overheats at and see if it still does overheat. I am not for a minute suggesting it should run permantly without a thermostat, but you need to determine if has a restriction in the water passages of the powerhead and the easiest thing for you to do yourself is remove the thermostat. Also, unless already done, a good thing to do would be to remove the cylinder head, giving it a good check out for blockages and re-install with a new head gasket. Considering the age of the outboard this will be good preventage maintance anyway and agian not an real expensive thing to do-the labour would only be a couple of ours and the gasket is not that dear.

If I can be of help please call me on 9456-1444, or do what I suggest and let us know if it overheats wiothout the thermostat in.

Cheers,

Huey.

huey thanks so much for your time we will take thermo out tommorrow and see how it goes on sunday and i will let you know ,but i think your right about blockage in power head as they have changed thermo,had another one cut in halve,and it did run better when it got the new thermo but it only went well for a few hours then problem came back,will keep you posted on proccedings cheers again dunc333

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huey thanks so much for your time we will take thermo out tommorrow and see how it goes on sunday and i will let you know ,but i think your right about blockage in power head as they have changed thermo,had another one cut in halve,and it did run better when it got the new thermo but it only went well for a few hours then problem came back,will keep you posted on proccedings cheers again dunc333

I had a 60hp Tohatsu which lost all compression in the cylinders just like that. Motor was only 4 years old and serviced regularly. I gave up spending money on it. Now I have an etec and couldn't be happier!

Anyways, enought about my stories. If you are located in Sydney, there is an old man at Newtown called Warren who operates Cohoe Marine. They just deal in Tohatsu's and he knows these motors better anyone else in Sydney. I'd highly recommend you speak to them if you have not already.

Good luck.

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Guest IWANNABROCK

I had a 25 mariner(yamaha) same problem, tried everything then pulled head off and found was full of sand, salt causing blockage, new head gasket cleaned out head and around bores absolutely perfect after that. this motor was late 80's model and old bloke I bought it off said was always flushed.

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I had a 25 mariner(yamaha) same problem, tried everything then pulled head off and found was full of sand, salt causing blockage, new head gasket cleaned out head and around bores absolutely perfect after that. this motor was late 80's model and old bloke I bought it off said was always flushed.

thanks for all your help guys ,old mate did not take thermo out as was not confident enough so boat did not get a run,pretty sure its on its way to huey,will keep you posted,regards dunc333

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