Gidday Raiders,
Some of you have been posting questions about rod building. I am currently knocking up a 6'6" 2-4kg spinning rod for a mate's 7 year old son Benjamin so I thought I would share the step by step on how I build rods. This will take a few weeks as I only do it in my spare time (which is minimal these days).
Specifications are:
MHX Graphite Blank - 6'6", 4-8lb (2-4kg), tip 4.5. Butt .47"
Guides - Fuji Alconite
Handle - Split Butt Style - Fuji IPS Seat, KPDS Locking Hood, Cork Grips,Matagi Winding Check and Trim Rings, Rubberised Cork Butt Cap
Threadwork - black wraps with silver and gold trims (I am over fancy patterns)
Finish - Threadmaster (the best by a long shot)
Regarding equipment and tools, I will detail what you need for each step as we come to that step.I have a Renzetti Lathe and an American Tackle Power Wrapper so, the task is a bit easier and, I can shape my own grips. You don't absolutley need these but they are very useful.
Step 1
Handle Construction
You will need:
Cork Rings 1/4 inch ID (6mm) - (20 off)- 3 need to have a 19-20mm ID to form the KPDS Locking foregrip
Rubberized cork ring for the butt cap
Fuji IPS Reel Seat
IPS Cork Adaptor (Contoured piece of cork to fit the seat profile)
Matagi HTWL Winding Check
24 hr Araldite (DON'T USE 5 minute on handles)
Builder's Clamps (G Clamps or Trigger Clamps)
Start by gluing the IPS Adaptor in the reels seat. Next, add some cork rings to the desired length and clamp together.
Next, get the KPDS Hood and glue the rings on to form the fore grip rough piece. Also glue in the Winding Check at this point and ensure that everything is centred. This is critical as othersie, the winding check will scratch the blank as you twist it to insert the reel.
Next glue up 4-6 rings with the rubberized cork piece (with no hole) for the rear grip of the split.
Allow all to cure for 24 hours.
When cured, slide each piece onto a mandrel and lock into place on the lathe. Begin the turning process and shape to your desire (the beauty of a custom rod is you can have whatever you imagination desires). I suggest you practise first on a scrap piece of cork (old fashioned handline cylinders are a good medium)as it is quite difficult to keep the cork concentric. A tool rest on the lathe is a must.
Start out with a rasp and get the general shape then, begin with course paper, medium paper and then, for the final run, use wet and dry and burnish the cork. It should be ultra smooth at the end. We wil hit these grips with Bees Wax once the rod is completed. This gives a great finish and helps the cork to last and resist blood and guts.
As a foot note to this section, you can buy all these parts ready made and glue them straight onto the blank. They are expensive though and making your own does give a sense of achievement at a fraction of the cost.
Photos:
Main Reel Seat Glued and Clamped
Positioned on the Lathe for Shaping
Shaped and Ready to be Glued onto the Blank